The Evolution of the Cowboy Hat
The cowboy hat we know today wasn’t always the familiar pinched crown and curved brim. Its origins trace back to 1865, when John B. Stetson, a hat maker from Philadelphia, designed the first cowboy hat known as the “Boss of the Plains.” This hat was crafted from high-quality fur, using materials like beaver and rabbit to withstand the rugged conditions of the American West. Its flat brim and smooth, rounded crown made it durable and practical for working cowboys who needed protection from the elements. As the demands of cowboy life evolved, so did the hat. The brim began to curve upward at the sides to stay clear of a rope, and the crown was pinched to make it easier to adjust. Over time, the cowboy hat became not just a functional piece of gear but an enduring symbol of Western culture, worn by everyone from ranchers and rodeo champions to musicians and movie stars.
How to Measure Your Hat Size in 3 Easy Steps
1. Grab a Measuring Tape or StringWrap the tape (or string) around your head, just above your eyebrows and ears. This is where your hat will sit comfortably.
2. Measure in Inches or Centimetres
Make sure the tape is snug but not too tight. Write down the measurement.
Tip: If you’re using a string, just measure the string with a ruler afterward.
3. Match Your Measurement to the Hat Size Chart
Use the size chart on our website to find your hat size. Don’t worry if you fall between sizes—most felt hats can be adjusted slightly for a better fit.
Simple Guide to Cowboy Hat Styles
When it comes to felt hats, it’s not just about fit—the style says a lot about your personality! Here are some of the most popular styles and what makes them special:Cattleman Crown
- Look: Three creases on the crown and a curved brim.
- Perfect for: Traditional cowboys and formal occasions.
- Example: Stetson Powder River 4X Cattleman Felt Cowboy Hat
Pinch Front Crown
- Look: V-shaped pinch at the front of the crown.
- Perfect for: A stylish, modern Western look.
- Example: Charlie 1 Horse Women’s Highway Felt Cowboy Hat
Aussie or Outback Hat
- Look: Wide, flat brim for maximum sun protection.
- Perfect for: Outdoor enthusiasts and adventurers.
- Example: Outback Trading Co. Broken Hill Aussie Felt Cowboy Hat
Teardrop Crown
- Look: A smooth, teardrop-shaped crown that tapers slightly at the top.
- Perfect for: Anyone looking for a sleek, everyday Western vibe.
- Example: Charlie 1 Horse Highway Teal Felt Cowgirl Hat
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Choosing the Perfect Felt Cowboy Hat Online
When ordering a felt cowboy hat online, there are a few key factors to keep in mind:1. Size Matters
Cowboy hats aren’t one-size-fits-all. To find the right fit, measure around your head, just above your eyebrows and ears, where the hat will sit. Use a measuring tape or string and convert your measurement to hat size with the size chart provided on our website. A well-fitting hat should feel snug but not tight.2. Consider the Crown and Brim Style
Each cowboy hat style has its own flair. A cattleman crown is a popular, classic shape with a distinct Western feel, while teardrop crowns bring a sleek and modern twist. Think about whether you prefer a wider or more moderate brim—wider brims offer more sun protection, but a mid-range brim is great for versatility.3. Material & Care
Felt hats are made from fur blends, making them both warm and water-resistant. They’re perfect for cooler seasons and more formal events. To keep your hat in prime condition, use a hat brush to remove dust and store it on a hat stand to maintain its shape.4. Personal Style
A cowboy hat is an extension of your personality. Whether you gravitate toward classic black or prefer a pop of colour, there's a hat to match your style.Lammle’s Best-Selling Felt Cowboy Hats
Need some inspiration? Check out some of our customer favourites, available now on our website:-
Bullhide Hats Women's Tamarack Felt Cowboy Hat
This hat combines tradition and elegance with its sleek profile and understated band, perfect for women who love a Western-inspired look with a touch of refinement. -
Resistol Kids' Holt Jr. Felt Cowboy Hat
Made for the next generation of cowboys, this youth-sized hat brings the same durability and style as Resistol’s adult versions, making it a fantastic choice for little cowpokes. -
Outback Trading Co. Broken Hill Aussie Felt Cowboy Hat
A rugged Aussie-style hat with a wider brim, this one offers excellent sun protection, making it perfect for outdoor adventures. -
Charlie 1 Horse Women's Highway Felt Cowboy Hat
This bold design stands out with a pinch-front crown and a signature Charlie 1 Horse feather. It’s a great way to make a statement, whether on the road or at the rodeo. -
Stetson Powder River 4X Cattleman Felt Cowboy Hat
An all-time favourite with a classic cattleman crown, the Powder River is as reliable as it is stylish, perfect for both everyday wear and special events. -
Charlie 1 Horse Highway Teal Felt Cowgirl Hat
For those who love to add a pop of colour, this teal beauty brings playful energy to any outfit. It’s a must-have for those who like their Western style with a little edge.
Shipping Made Easy with Lammle's
At Lammle's Western Wear, we ensure your new hat arrives in perfect shape! We ship all hats in sturdy boxes for safe shipping to protect your investment.Free Shipping Within Canada
- Free shipping on all orders over $75 (pre-tax).
- Regular (expedited) shipping service is included in the free offer.
- Priority and Xpresspost options are available at checkout, with rates calculated based on destination, weight, and size—these upgrades are the responsibility of the customer.
- Note: The free shipping offer is for personal customers only and does not apply to Corporate orders.
A Quick Summary
- Measure your head size by wrapping a tape or string just above your eyebrows and ears. Use our chart to find your size.
- Choose a style that fits your look—Cattleman for classic cowboys, Pinch Front for a trendy twist, Aussie for outdoor adventures, and Teardrop for sleek, everyday wear.
- Enjoy fast, free shipping within Canada on orders over $75!
Shop our collection now and discover the felt hat that’s made just for you!
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